Commercial Pizza Oven Construction Long Island NY

Posted by gappsigroup on

FGRI 110 CM Rosa Asiago Travertino Noce Morello ForniIf there’s one kitchen appliance that’s the heart of any pizzeria, it’s undoubtedly the commercial pizza oven.

Wood-fired, grilled, thin crust, thick crust, a melody of toppings and cheese  America continuously reinvents and reinterprets the pizza across the country. The Italian import is beloved by Americans and local pizzerias give the beloved staple endless regional forms and flavors.

Where Artisan intersects with Technology and Innovation. Each commercial brick pizza oven is uniquely handcrafted and built, brick by brick, resulting in the industry’s highest quality, most energy-efficient brick oven cooking solution available.

Pizza, a timeless culinary delight loved by people across the globe, continues to be a popular choice in the commercial food industry. One key element that distinguishes a great pizza is the oven in which it is baked. Commercial pizza ovens, specifically designed for high-volume production, offer a range of options to suit different businesses.

Morello Forni pizza ovens offer a wide range of options for your needs. The look and features of the oven are customizable with different colors, mosaic finishes, and add-ons.  Morello Fiorni encompasses a wide range of wood, gas, electric, static, or rotating ovens.  Their high-quality products combine ease of use, energy and fuel saving, and top baking performance.

Commercial Pizza Ovens

A commercial pizza oven is a specialized cooking appliance designed to produce high-quality pizzas quickly and efficiently. These ovens are specifically engineered to handle the demands of a busy commercial kitchen, ensuring consistent results and rapid cooking times. They come in various types, including deck ovens, conveyor ovens, and wood-fired ovens, each offering unique advantages. Commercial pizza ovens often feature advanced temperature control systems, allowing chefs to achieve the perfect balance of crispness and flavor. With their large cooking capacity and durable construction, these ovens are essential for pizzerias, restaurants, and food establishments looking to deliver delicious, piping-hot pizzas to their customers in a timely manner.

FRV100-CB Electric Rotary Oven Morello Forni Pizza OvenBrick Pizza Oven

A commercial brick pizza oven uses a traditional method to cook pizza. Brick Ovens can be fueled by wood or gas, and it generates heat inside the cooking cavity. The construction of the oven helps retain and reflect the heat, resulting in a nicely browned effect and a crispy crust. A commercial brick pizza oven takes around 45 minutes to preheat.  They can reach high temperatures, which allows the pizzas to cook in less than three minutes. The Morello Forni Pizza Ovens are available with either one cooking cavity or multiple decks.

  • Power sources: Wood, gas
  • Standard temperature range: 600-1,000 degrees Fahrenheit
  • Excels at cooking: Fresh flatbread, thin crust, and deep dish pizzas
  • Best for: Fine-dining restaurants, outdoor dining, rustic establishments, traditional pizzerias

Choose the heating system that better suits your needs:

  • WOOD OVENS
  • GAS OVENS
  • ELECTRIC OVENS
  • HYBRIDS OVENS

Range FMR – Rotary Wood Oven Plus Gas Heated BedPlate

  • FMRs are rotary wood ovens, with an auxiliary gas burner heating their revolving bedplate
  • The FMRs are part of the rotating oven’s family, their motorized bedplate with variable speed and direction results in quicker and homogeneous baking.
  • Bedplate burners allow better thermal stability to the baking base, for quicker and more homogeneous baking results.
  • A metal guard separates the wood-burning area from the revolving bedplate.
  • An external metal drawer collects ashes and debris falling from cooking chamber grooves.  This helps keep the baking area clean, as well as improving wood combustion and overall hygiene.
  • Independent bedplate heating, with the temperature-based control system.
  • The huge refractory mass and extra careful thermal insulation increase the oven’s efficiency, lower operating costs and heat loss.

FGRi 110 Morello Forni Commerical Pizza OvenRange Mix – Wood Oven Plus Heated Bedplate

  • MIX ovens are mainly wood ovens, with an auxiliary bedplate gas heating (electric for MIXE), and can use only wood or wood and gas for their operation.
  • MIXs are part of the static ovens family; thanks to their enhanced thermal stability are perfect for bread or gastronomic products and slow baking with no flame.
  • An external metal drawer collects ashes and debris falling from cooking chamber grooves.  This helps in keeping the baking area clean and improves wood combustion and overall hygiene.
  • The huge refractory mass and extra careful thermal insulation increase the oven’s efficiency, and lower operating costs and heat loss.
  • Independent bedplate heating, with the temperature-based control system.

Traditional Wood Oven – Range FW 

  • FWs are part of the static ovens family.  Thanks to their enhanced thermal stability are perfect for bread or gastronomic products and slow baking with no flame.
  • Dome shape and dimensions are designed to optimize flame thermal performance.  They refract it as much as possible onto the bedplate.  This warms up the entire cooking surface with a single heat source.
  • An external metal drawer collects ashes and debris falling from cooking chamber grooves.  This helps in keeping the baking area clean and improves wood combustion and overall hygiene.
  • The huge refractory mass and extra careful thermal insulation are designed to increase the oven’s efficiency.  It also lowers operating costs and heat loss.

FMR 130 CM-V UL Morello Forni Commercial Pizza OvenRotary Wood Oven Plus Electric Heated Bedplate

  • FMR/Es are mainly wood ovens, with an auxiliary electric system heating their revolving bedplate.
  • FMR/Es are part of the rotating oven’s family, their motorized bedplate with variable speed and direction results in quicker and homogeneous baking.
  • Bedplate heating elements allow better thermal stability to the baking base, for quicker and more homogeneous baking results.
  • A metal guard separates the wood-burning area from the revolving bedplate.
  • An external metal drawer collects ashes and debris falling from cooking chamber grooves, to help keep the baking area clean, improving wood combustion and overall hygiene.
  • Independent bedplate heating, with the temperature-based control system.
  • The huge refractory mass and extra careful thermal insulation increase the oven’s efficiency, lower operating costs and heat loss.
  • Bedplate heat is redirected into the cooking chamber to increase efficiency and lower consumption.
  • In auto mode: the heating control system manages electric power, raising or lowering heat intensity according to set temperature, to enhance energy saving and ease of use.
    Patented automatic debris cleaning system around the revolving bedplate.

What Is The Best Commercial Pizza Oven?

When it comes to finding the best commercial pizza oven, there are several factors to consider. Here are some key points to help you make an informed decision:

  • Deck Oven: Known for producing authentic and traditional pizzas, deck ovens use stone or brick surfaces to cook the pizzas evenly.
  • Conveyor Oven: Ideal for high-volume operations, conveyor ovens feature a conveyor belt that moves the pizzas through the cooking chamber, ensuring consistent results.
  • Wood-Fired Oven: These ovens offer a unique flavor and texture by using wood as the heat source. They are popular for Neapolitan-style pizzas.
Tools and Materials Needed for Cleaning

To effectively clean your brick pizza oven, prepare yourself with the right tools.

  • You’ll need an oven brush and scraper to remove debris
  • Food-safe cleaning solution (baking soda and water, or water vinegar)
  • For wood-fired brick ovens, you will also need an ashtray.
  • Personal protective equipment to ensure your safety during the cleaning process.
Commercial Pizzeria Building Contractor On Long Island NY

Are you interested in building a pizzeria on Long Island?  Gappsi can provide the construction and assembling of Morello Ovens with many models and functions.  The Morello Oven Line is the best pizza oven on the market; with a heated rotating cooking floor to a combination of gas and wood hybrid, or electrically heated ovens Morello Ovens have it covered. A Morello Oven doesn’t require a very skilled operator, this is simply the hassle of having experienced pizza bakers, the oven does most of the work.

SCHEDULE A MEETING TODAY WITH GAPPSI

SCHEDULE YOUR OWN APPOINTMENT

Brick Oven Wood-Fired Pizza Ovens

Posted by gappsigroup on

Brick-Oven-Wood-Fired-Pizza-OvensWe are passionate about brick oven wood-fired pizza cooking. Gappsi specializes in wood-fired appliances. We build handcrafted firebrick pizza ovens, grills, smokers, and fireplaces. For each customer, we build a fire-breathing work of art.

Wood-fired pizza ovens have gained a lot of popularity in recent years. The main reason for this fame is for sure the excellent taste and flavor of Neapolitan-style pizzas, cooked in a wood-burning pizza oven.

But, besides beautiful pizzas, in a wood-fired pizza oven, you can bake and cook plenty of other foods.  And, there’s not only tasty food and the unique outdoor cooking experience that matters. A wood-fired pizza oven is an excellent place for socializing and hanging out with your friends and family.

Almost all brick ovens are single-chambered or ovens with direct combustion. It means they have one chamber, both for firing and cooking.

Assembled Wood-Fired Pizza Oven – Best of the Best

Without a doubt, purchasing an assembled pizza oven is the shortest way to get the best pizza oven. A completed oven is settled on the pre-prepared desktop or counter, ready to use.  Assembled ovens are mostly made of prefabricated refractory elements. Of course, they’re entirely insulated and with a finished exterior, practically ready for use.  Some producers of assembled brick pizza ovens also use bricks for their ovens, especially for commercial ovens.  The best-assembled pizza ovens are cured in a factory, while others need curing before regular use.

How to Cook In A Wood-Fired Pizza Oven?

Your wood-burning oven will need a bit of time to preheat before you can start cooking, though this duration is considerably shorter than what you might expect in a regular, in-home kitchen oven. When firing your oven up, use small pieces of kindling to get a blaze going before switching to medium-sized cut logs.

Brick-Oven-Wood-Fired-Pizza-Ovens2For best results, use dry hardwood in your outdoor pizza oven to get the optimum temperature without lots of smoke.

Depending on how big and well-insulated your oven is, preheating can take anywhere between 20 to 60 minutes. A brick oven will take longer to heat than a stainless steel oven.

You won’t need a pizza stone or a baking stone when cooking in an outdoor pizza oven. You will cook directly on the oven floor so you want to have the right temperature on the cooking surface. To get high temperatures on the oven floor, spread out a bed of hot embers where the pizzas will cook before pushing the fire to the back of the oven in preparation for cooking.

Get It Crispy!

For pizza with a crispy crust and perfectly cooked toppings, high heat is required. This is where wood-fired ovens shine since they can withstand temperatures far greater than those of regular conventional ovens. A Margherita pizza needs a temperature of approximately 600 degrees Fahrenheit.

While the thermometer on most home pizza ovens is sufficient for getting a rough idea about how hot things are inside, some extra peace of mind can be found by using an infrared temperature gun. An infrared thermometer will provide more reliable results of how hot the inside of a pizza oven is and how hot the floor of the oven is.

How long it takes to cook your pizza will depend upon your oven’s internal temperature, and can vary from as long as 4 minutes to as quickly as just 90 seconds!

Pizza Dessert Made at the Gappsi OvenThe Key Is The Peel

Remember the flour that went on your pizza dough? This is where it becomes important. We don’t advise throwing a raw pizza into your oven with your bare hands, so a trusty pizza peel will be a valuable investment in your outdoor baking supplies.

A Pizza Peel is a flat, wide tool that helps you move pizza pies around. Some pizza peels are better designed to transfer a pizza from the countertop to your pizza oven floor while others are better for turning the pizza while it’s cooking in the oven.

Before You Buy: 4 Things to Consider When Purchasing the Wood-Fired Pizza Oven

  • Your residential habits – If you move homes often, you’ll want to take your oven with you. In this case, an assembled brick oven or portable oven would be the best choice. On the contrary, you may hardly see yourself in a new house then a masonry or modular brick oven makes sense.  It could happen that you must move anyway. A brick oven settled in an outdoor kitchen is an extension of the living space that will add significant value to your home.
  • Location of your oven and access – Are you installing an assembled oven?  It is recommended to test the oven’s placement possibilities before the actual installation. To get started, determine the dimension of the oven as well as the weight which are the most important figures to consider.

CHECK OUT GAPPSI’S BRICK OVEN WOOD & GAS FIRED MODEL OVEN GALLERY

  • How much time will be spent cooking outside with your wood-fired oven?  If you can afford a few hours to yourself to heat your masonry oven, then it makes sense to maximize its potential.  When you start with pizzas, you can go ahead with baking bread. Then you may add your food for dinner. Once that is complete, you can also take advantage of the oven’s retained heat for overnight slow cooking.  Cooking in a wood-fired Gappsi Oven can be a whole day activity. At the same time, you can use it as a “social corner.” It’s an excellent opportunity to hang out with your family and friends.
  • Dimensions of cooking surface – You will often cook only one pizza at a time because it’s much simpler and more manageable. It is important to have some extra space on the cooking floor. First, you need space for handling and rotating pizzas.  You will not want the pizza right beside the fire. In this case, you’ll have to turn the pizza all the time. Otherwise, you’ll burn it.

Brick-Oven-Wood-Fired-Pizza-Ovens1Check Out Our Latest Large Brick Gappsi Pizza Oven In Smithtown NY

This is a Gappsi Pizza oven we installed in Saint James NY. We built an island base including storage cabinets on one side, a refrigerator on the other side, and a wood storage right below the oven. The structure was built with Eldorado pre-made boxes and veneered with court stones. This gives the patio and the oven area a very rusty look. The oven was manufactured in Sorrento Italy.  In addition, it was veneered with Natural split-face rock, giving the oven a very rustic look. The oven size is 50 inches inside and is the best-made oven, with the highest material and craftsmanship. To learn more about Gappsi Ovens visit our showroom in Smithtown NY.

SCHEDULE A MEETING TODAY WITH GAPPSI

View Gappsi’s YouTube Channel For Videos Of Brick Oven Wood-Fired Pizza Ovens

Can You Cook Anything In A Brick Oven?

Posted by gappsigroup on

Brick Oven Bread MakingAre you wondering if it’s really worth investing in a pizza oven or can you cook anything in a brick oven?

Did you know that is just the start of what you can cook in a wood-fired pizza oven? There are so many different options and recipes available, both in terms of the style of cooking and the food you can create.

What Foods Can Be Cooked in a Pizza Oven?

The amazing thing about wood-fired pizza ovens is just how versatile they are. Just like with your regular oven in your kitchen, you can pretty much cook anything you like – all you need is the right tools and to find the right temperature.

Once you have got the hang of your outdoor pizza oven, you can cook foods such as:

  • Roasted vegetables
  • Baked or grilled fish
  • Slow cooked meats
  • Flamed ribeye steak
  • Smoked and barbecued meats
  • Jacket potatoes
  • Freshly baked bread loaves
  • Focaccia and flatbreads
  • Side dishes such as shrimp, potato wedges, and baked feta
  • Stews and casseroles
  • Hot desserts
  • In fact, you really can be as adventurous as you like!

Are You Unsure Why You Use A Brick Oven?

One of the main benefits of cooking with a brick oven is that it can reach higher temperatures than a conventional oven. This is due to the fact that bricks are excellent thermal conductors, meaning they can quickly and evenly distribute heat.

How Does A Wood-Fired Brick Oven Work?

After starting a fire in the oven, the dome chamber absorbs the heat until it becomes white hot (sometimes up to 800 Fahrenheit or more). At that point, the fire is either extinguished or left burning gently. The embers from the fire can be swept out before using the oven to cook. Once the oven is up to the correct temperature, the oven door is closed to contain the heat. After the heat has lessened a bit and evened itself throughout the oven, it’s ready to use. The heat that has been absorbed by the oven walls and floor now radiates from them.

Construction of Outdoor Italian Brick Ovens by Gappsi IncWhat Materials Are Used To Build A Wood-Fired Brick Oven?

A wood-fired brick oven can be built from regular red clay bricks but the placement and design are key to a consistent temperature. They can also be built from a heat-resistant concrete mix or refractory fire bricks used in kilns. Ovens often have fancy trim or decorative brickwork as they are constructed by specially trained craftsmen, frequently trained in southern Italy. If the wood-fired brick oven is meant to cook pizza, the walls are thinner. Ovens meant for bread have thicker walls that hold the heat longer.

What Fuel Does A Wood-Fired Brick Oven Use?

As long as it isn’t coated with fire-retardant chemicals or paint, any type of wood can be used. Tree branches, waste wood, and old furniture also work well.

A wood-fired brick oven is a great tool for making pizzeria-quality pizza and meals of all kinds. However, it involves some expertise to monitor the temperature for optimal results, and get the perfect pizza you desire.

They all come with a standard finish. Which includes stucco, pebble rocks, random cut stones, and tiles. We also offer custom finishes to your specifications such as personalized engraving of your favorite pictures hand-painted by our artists on the exterior of the

Brick Ovens Construction Methods

As part of our Brick Ovens Construction Methods, we can also cast your desired words on the oven metal door. If you are in the market for a brick oven and do enough researches you will learn about the Biscotto di Sorrento, many companies that use something similar to the Biscotto di Sorrento will make a big deal about it, and also will charge you more money as an upgrade of the floor of the oven. Many of you would ask? What is the Biscotto di Sorrento? The Biscotti di Sorrento is a terracotta brick manufactured from clay that is only found in Italy in the region of Campania in the Sorrento area on the Amalfi coast. This clay is rich in natural minerals that will absorb, retain and release the heat uniformly; making your cooking process the most natural cooking experience you can get using a brick oven.

The difference between a Gappsi Biscotto di Sorrento and the competition is that many companies claim to use the only use to make the base on the oven,

Gappsi builds the entire oven, floor, walls, and dome with the same material. The Gappsi method of building brick ovens is a tradition that dates back over 300 years From one of the first producers of the Biscotto di Sorrento is still in business in Italy today after many generations.

What Makes Our Italian Brick Ovens Superior?

We construct Gappsi’s brick pizza ovens in Nassau & Suffolk County using a special clay. We get this clay from Sorrento, Italy, and mix it using a traditional mixer. This particular clay is rich in volcanic pumice and silicon. We place a wood mold on top of a platform and spread the clay in it by hand. It creates a spongy finished product, which allows the heat to spread evenly and slowly in the finished oven. Our clay bricks cannot be mass-produced since we pour them by hand for each new Italian outdoor brick oven.

Can You Cook Anything In A Brick Oven?Outdoor wood Fired Oven Ridge Long Island NY

This Sorrento oven was delivered to a Gappsi client in ridge New York. The Sorrento oven has a Uniquely shaped smoke stack built on the outside of the oven over the volcanic marble mantel. The Sorrento oven stands on a custom-built cart constructed of fine materials starting with the stainless steel base and door. The exterior of the oven is veneered with rustic-cut brown limestone. This oven was sealed with a clear natural stone sealer to make it watertight and water-repellent. Gappsi offers many styles of ovens including custom-size options.  In addition, the oven can be fitted for gas, propane, or wood-fired, or we have a hybrid option as well.

Can You Cook Anything In A Brick OvenSCHEDULE A MEETING TODAY WITH GAPPSI

View Gappsi’s YouTube channel for videos of Can You Cook Anything In A Brick Oven?

 

Outdoor Custom Wood Fired Pizza Ovens On Long Island

Posted by gappsigroup on

Outdoor-Custom-Wood-Fired-Pizza-Ovens-On-Long-Island1Gappsi brick ovens are the pinnacle of excellence when it comes to at-home cooking with our outdoor custom wood fired pizza ovens on Long Island. Our brick ovens outperform every other oven on the market.  Gappsi Ovens are built and designed to last a lifetime and go well beyond just cooking just pizza view our Gappsi Ovens page to view the full collection of ovens for your home. Fresh bread, grilled pork chops, cast iron skillet meals, rich desserts this list goes on! So, gather your family around the fire, enjoy a wood-fired meal, and make memories that your family will look back on for years to come. Your home will be the one everyone wants to come over to, celebrating life’s moments and building years of memories.

Besides being able to cook beautiful pizzas in a wood-fired pizza oven. Did you know you can bake as well as cook plenty of other foods for instance?  All the food from the wood-burning oven is excellent and so delicious all your friends will be asking where they can buy their own grill too. Tasty and healthy, rich in flavors with light hints of smoke.  You can apply several cooking techniques like baking, grilling, or cooking in cast iron skillets or carbon steel pans in wood-burning ovens also.

Bake Delicious Hearth Breads, Focaccia, And Snacks

Besides baking delicious hearth bread, focaccia, and snacks in the oven.  You can cook, grill, and roast different seafood, meat, poultry, and vegetables in all the wood-fired ovens also with them.  Brick wood fired pizza ovens are ideal for cooking one-pot meals using Dutch ovens, clay cookers, and roasters. This way, you can prepare stews and beans and seafood, meat, potatoes, and much more all at once.

There is so much that goes into entertaining.  There’s not only tasty food but the unique outdoor cooking experience that matters when entertaining. A wood-fired pizza oven is an excellent place for socializing and hanging out with your friends and family too.  The brick oven is a great conversation starter for guests when they come over as well.

Outdoor-Custom-Wood-Fired-Pizza-Ovens-On-Long-IslandWhat Is A Wood Fired Brick Pizza Oven?

A wood-fired brick oven is a specially designed oven that heats up evenly, retains high temperatures, and cooks the perfect pizzas, meats, and more. It is an oven that uses burning wood on the inside to heat up the surfaces. Once the oven has reached the right temperature, you can cook pizzas in just a few minutes or less; the oven reaches temperatures of 850+ degrees Fahrenheit.

How Do Wood Fired Brick Pizza Ovens Work?

A brick wood fired pizza oven can get to temperatures upwards of 850+ degrees without causing damage or compromising the structural integrity of the oven. The dome shape bounces the heat in every direction allowing the oven to be at the same temperature all over. This allows for pizzas and foods to cook evenly no matter where it sits in the oven.

What Kind Of Wood Is Used For Wood Fired Brick Pizza Oven?

Hardwoods are the best kinds of wood to use in a wood fired oven. Brick pizza ovens allow you to take advantage of delightful aromas and flavors you can’t get in a regular oven. You can use anything from applewood to oak, maple, and even hickory wood in a wood fired brick pizza oven.

Are All Brick Ovens Wood Fired?

Some brick ovens can be converted to gas or propane oven. Using this heat source can be convenient for people who want the perfect cooking properties of a brick oven without dealing with the mess of wood and ashes to clean up.

Outdoor-Custom-Wood-Fired-Pizza-Ovens-On-Long-Island2Custom Built Pizza Oven Built In Huntington Bay NY

As a complete Long-Island Italian brick pizza ovens distributor, Gappsi provides a great selection of pizza ovens.  Our store of ovens includes complete ready-to-use units, custom-built indoor and outdoor ovens, and custom-built on-site. We can incorporate all other outdoor cooking elements in your outdoor kitchen too. Gappsi pizza ovens come in a variety of sizes and models.  Customers can choose from countertop units with an optional finish in stone veneers or choose ceramic tiles and stucco in any color or finish desired.

Recently Gappsi refreshed a beautiful backyard located in Huntington Bay NY.  The backyard has a raised patio built several years ago with a Hanover chapel wall for the retaining wall. Gappsi installed G046 limestone treads for the steps and stone pavers for the patio. The home is sitting in a beautiful setting on the water with a breathtaking view. In our backyard update, we added the same G046 limestone pavers, an island, and a table.

Custom Built Wood Fired Pizza Ovens

A custom built pizza oven with a base was installed. Gappsi utilized eldorado prefab concrete boxes, veneered with Quartzite split-face natural stones. For the outdoor kitchen, we installed an AOG 24-inch grill and made a base for the smoker.  Gappsi designed the outdoor custom wood fired pizza ovens which extended the homeowner’s outdoor kitchen entertaining area. The countertop was created with limestone G046 coping and pavers.

The exterior of the oven is finished with stucco and the homeowner could not be happier!  The final step in completing the pizza oven is sealing it to make it water-repellant. For the front of the oven, we utilized G046 limestone and created a custom front to match the patio. The latest Gappsi creation in Huntington NY.

If you are looking for a Long Island Italian brick pizza oven retailer, and outdoor custom wood fired pizza ovens on Long Island Gappsi is the place for you. We invite you to our showroom display to see our ovens first hand. Visit us on social media, join our events, and be sure to sign up for a demonstration of our pizza ovens that happen year-round! A backyard is not complete without a Gappsi pizza oven. Among all our services, we are passionate about backyard design and the construction of outdoor cooking islands. We offer outdoor kitchen setups with a great selection of appliances and other cooking devices. Gappsi ovens are the best in the world, manufactured with high-quality materials and old-world craftsmanship.

SCHEDULE A MEETING TODAY WITH GAPPSI

VIEW OUR VIDEO OF AN OUTDOOR CUSTOM WOOD FIRED PIZZA OVENS ON LONG ISLAND

Construction of Outdoor Italian Brick Ovens by Gappsi Inc

Posted by CDP on

Everything You Need To Know About Outdoor Italian Garden Brick Pizza Ovens in Nassau & Suffolk County, NY

Great pizza event at Gappsi oven!!

Italian brick ovens have been used for eons now. These ovens are renowned for producing drool-worthy pizzas. You can also use these excellent outdoor brick ovens for cooking all types of meats, vegetables, fish, bread, and even desserts. Gappsi produces an irresistible collection of durable Italian brick pizza ovens in Nassau & Suffolk County.

We use top-tier craftsmanship and the finest Italian clay bricks to construct our ovens. Our use of the Biscotto di Sorrento bricks, found only in a specific region of Campania on the Amalfi coast, makes these Gappsi brick ovens a cut above the rest. The clay used for the brick construction is mineral-rich. It absorbs the hat and disperses it uniformly, enabling the pizza to cook perfectly each time.

Here’s an overview of how Gappsi constructs its famous Italian brick ovens in Nassau & Suffolk County:

Gappsi’s Construction Method for Italian Brick Ovens

Here’s Gappsi’s construction process for its durable outdoor brick ovens made with Italian bricks:

The Construction of the Biscotto di Sorrento Bricks

The brick construction process starts when our artisans collect the clay and store it to dry. Then, we mix the clay until it becomes a consistent paste, which is molded into specific sizes. We stack the brick molds and let them dry naturally for several weeks. Then, we stack these bricks into a wood-burning fire chamber to cook them. These bricks are exposed to fire until they are ready to be used to construct the brick oven. We use these completed Biscotto di Sorrento bricks for our Gappsi brick oven floors and walls.

Italian Bread Made At The Gappsi Oven! (5)Basis Construction of the Oven

We start the brick oven construction process by building the metal frame base that works as the oven’s foundation. Our craftsmen insulate the concrete base’s underside to keep the oven’s bottom from overheating. We then install a wire mesh and pour the concrete. Then, our team assembles the brick oven floor by setting up the bricks and building the walls by putting the bricks in rows.

After assembling the first two rows, we remove the floor and fill the underside with volcanic sand and rock salt. This mixture acts as a subfloor to provide heat retention and insulation to the oven’s terracotta floor. Then, we install the Italian clay bricks on top of the volcanic sand mix. In some ovens, we drill a hole through the oven floor to fit gas burners inside.

Outdoor Brick Oven Walls & Door Frame

After building the base of outdoor brick pizza ovens in Nassau & Suffolk County, we erect the door frame. Out craftsmen cut the bricks to match the door shape. We install the first row of the Biscotto di Sorrento bricks vertically around the oven perimeter. We wedge the bricks together to minimize cement exposure on the inside of the oven. Upon the base wall completion, we install a top row of bricks to act as a bond beam. Then, we create the shape of the brick oven with a temporary volcanic sand dome. We use the wedged brick position to build the brick oven cupola.

Our craftsmen cover the brick dome exterior with a wire mesh and a reinforced layer of cement sand and clay pebbles. We do this to insulate the exterior crust of the oven.

Customization Based on Your Chosen Gappsi Brick Oven

We construct every Gappsi brick oven the same way up to a certain point. The interior is a symbol of impeccable craftsmanship, tradition, and beauty. It has remained unchanged for more than 300 years now. The exterior of all our Italian brick ovens in Nassau & Suffolk County features a large mantle made from volcanic black marble, which looks spectacular and offers heat resistance.

After the basic construction, we customize the Italian brick ovens based on your chosen finish and style. Gappsi brick ovens come in five incredible models – the Napolitano, the Vesuvio, the Sorrento, the Amalfi, and the Giotto. These models come in two sizes – inside diameter of 32inches and 44 inches. That said, we can customize your oven to any size you want and build it onsite.

Our Vesuvio ovens are built over the traditional oven shell. We build the dome for the smokestack over the metal frame and use a high-quality fiberglass blanket to insulate the oven domes. The Vesuvio ovens have a second frame with reinforced rebar and galvanized wireless to get a volcano-like shape. We also leave a cavity between the outside shell and the oven. Our craftsmen apply a layer of cement over the wireless dome. This air chamber serves two purposes – it offers insulation and ensures the exterior oven surface is cool and safe to touch.

For the Napolitano model, our craftsmen use different-sized river rocks for a unique look. The Sorrento model features random-sized natural stones and has brick accents. The Amalfi model features custom, hand-painted tiles. You can get a painting of your favorite picture with your loved ones and a name or message engraved into the oven’s metal door.

Construction of Outdoor Italian Brick Ovens by Gappsi IncWhat Makes Our Italian Brick Ovens Superior?

We construct Gappsi’s brick pizza ovens in Nassau & Suffolk County using a special clay. We get this clay from Sorrento, Italy, and mix it using a traditional mixer. This particular clay is rich in volcanic pumice and silicon. We place a wood mold on top of a platform and spread the clay in it by hand. It creates a spongy finished product, which allows the heat to spread evenly and slowly in the finished oven. Our clay bricks cannot be mass-produced since we pour them by hand for each new Italian outdoor brick oven.

The Bottom Line

If you wish to invest in Italian brick ovens in Nassau & Suffolk County, contact Gappsi Inc. today. We can craft a top-quality pizza oven for your backyard!

Brick Pizza Oven Construction

Posted by gappsigroup on

Brick-Pizza-Oven-Construction1

The process of building Gappsi Brick Pizza Oven Construction starts with the collection of clay and storing the bricks to dry and cure.  The drying process continues for several weeks.

The Artisan starts to mix the clay for the bricks at the time the manufacturer places the order. We mix the clay constantly in order for the molding process to take place and so it reaches a thick paste.  Gappsi measures and sizes the bricks for each oven.

At the time of the request, the manufacturer starts making the clay bricks to use. For several weeks the drying process continues. Smaller bricks dry naturally stacked. Stacked into a chamber with a wood-burning fire the clay bricks complete the drying process.

Gappsi Brick Pizza Oven Construction

  • Our brick ovens start with a metal frame base which is the foundation for the oven.
  • Gappsi applies insulation under the concrete base to keep the bottom of the oven insulated.
  • Wire mesh added.
  • Concrete poured.
  • Assembling the floor of the oven is next.
  • The Biscotto of Sorrento bricks are set up and used to start building the walls around the floor.
  • This combination acts as a subfloor that provides insulation as well as heat retention under the oven’s terracotta floor.
  • Volcanic sand is the base the Biscotto Di Sorrento clay bricks sit on. In this particular oven we build, we drill the hole completely through the oven floor.
  • Installed in each Gappsi Brick Oven is a gas burner.  In addition to using a gas burner to heat the oven, you may also use wood.

There Is Nothing Like The Taste and Smell Of Brick Oven Pizza

Brick-Pizza-Oven-Construction4

Gappsi is starting to build the walls by erecting the door frame and cutting the bricks to match the door angle.

  • Vertically installed Biscotto Di Sorrento clay bricks create the soldier course around the perimeter of the oven.
  • Italian artisans install the bricks to perfection.
  • The top row forms the bond beam with the brick’s base wall.
  • The dome shape is created by using a temporary dome made out of volcanic sand.

The cupola inside the oven was also created using the same techniques to build the dome. We use this process until the brick dome is complete too. The exterior of the brick dome is covered with a wire mesh as well as a reinforced layer of a mix of cement is added.  Sand in addition to expanded clay pebbles is added to further insulate the oven exterior process.

Brick-Pizza-Oven-Construction3

The picture above is a completed oven structure using the best clay bricks for an oven.  Built the same way each oven.  Up to this point, each model is constructed the same way.  From this point, it depends on the finishing style the oven would take shape of the desired model. The interior of every Gappsi oven is a site of craftsmanship, beauty, as well as history. For more than 300 years this tradition has not changed. The exterior of every Gappsi oven comes standard with a large useful mantle made out of volcanic black marble. This is beautiful and also heat resistant.

Brick-Pizza-Oven-Construction2

Using the traditional oven shell we are building the Vesuvio-style oven using a combination of brick accent to face the front of the oven.

Built over a metal frame and insulated is the smoke stacks dome. A high-quality fiberglass blankets the Gappsi oven dome for insulation. Built on the outside of the oven is also a second frame. Galvanized wire lath wraps the reinforced rebars for additional support.

True Brick Oven Italian Artistry & Craftsmanship

True craftsmanship and precise execution go into every Gappsi Brick Oven Construction. Over the wire, we apply a layer of cement.  The air chamber created services for two purposes. This provides all the insulation for the oven and makes the exterior surface of the oven safe as well as cool to the touch. The final installation of the top cupola is smoke style and the Vesuvio model is complete.

This is our Napolitano model veneered with the river rocks. These are our craftsmen posing with the Sorrento model oven. Standard veneered with random sizes, natural stones, and brick accents. And to complete our line of custom brick ovens is the Amalfi style. Finished with custom hand-painted tiles of your favorite memories with friends and family. You can also have your family name engraved into the door on the oven. Thank you for taking your time to learn more about our brick ovens and construction process. Please visit the Gappsi showroom to view our brick ovens and all of our unique products. If you are in the market for a brick pizza oven. Please do all your research and come to us last. We are very confident that we will prove to you and that you will agree that the Gappsi ovens are the best quality ovens on the market.

The Napolitano Oven3

SCHEDULE A MEETING TODAY WITH GAPPSI

VIEW OUR VIDEO OF BRICK OVEN PIZZA OVEN CONSTRUCTION

Our showroom display includes the most beautiful as well as unique imported natural stones for patios, walkways, and driveways.

We provide services in Nassau and Suffolk County.  Glen Cove, Hempstead, North Hempstead, Oyster Bay, Babylon, Huntington, Islip. Commack, Kings Park, Quoque, Commack, and Smithtown. Brookhaven, Southampton, Riverhead, East Hampton, Southold, Old Brookville, Old Westbury. and Mill Neck, Nissequogue, Lloyd Harbor, Muttontown, Coldspring Harbor, and East Norwich.  Gappsi’s knowledgeable and experienced personnel can help you create the yard of your dreams!

Italian Clay Bricks In Pizza Ovens Handmade

Posted by gappsigroup on

Italian Clay Bricks In Pizza Ovens

Italian Clay Bricks In Pizza Ovens have been around for centuries, and for good reason because they produce uniquely spectacular pizzas. It is much more than a pizza oven. Gappsi Brick Ovens open up a wonderfully savory world of open hearth cooking, including meats, fish, vegetables, bread, and even desserts. Crafted with an artisan’s soul, a passion for detail, and unmatched customer service, Gappsi sets the industry standard for performance, practicality, and longevity for Outdoor Ovens.

What Makes Brick Oven Pizzas Special?

Neopolitan-style pizzas are special. The crust is crisp and flecked with tell-tale charred spots, evidence of being baked in an extremely hot oven. The interior of the dough is soft, elastic, tender, and fragrant, and the toppings are cooked to perfection.

Achieving the perfect pizza is not easy! The pizza pros usually use brick ovens that heat from 625ºF – 700ºF.

For perfect pizza, the cook must balance the two so that the dough and the toppings finish cooking at the same time. For that, they need to get the oven temperature right.  The Roman pizzaiolos (pizza bakers) used the high temperature, combined with the thermodynamic properties of the bricks. The vaulted cavity of the brick oven and the thick layer of bricks at the bottom of the oven guarantees even heating of the pizza. Brick ovens are ideal because the crust heats at a high but reasonable temperature giving the toppings enough time to properly cook.  This combination adds to the secret of the perfect pizza.

Italian Clay Bricks In Pizza

Italian Clay Bricks In Pizza Ovens Floors

The clay is one of the most important parts of making the brick and if your clay isn’t of high quality, there’s no way your pizza oven is going to be high quality.  The video below it shows the floor of the pizza oven and how the Artisian makes it using the traditional mixer.  This machine mixes the clay gathered locally in the region of Sorrento Italy.  The Clay is rich soil with volcanic pumice and silicon, a particular characteristic beneath Sorrento’s famed citrus orchards.  An oven base needs to be porous.  The pours help to warm up early and maintain the heat for a long time, releasing this heat evenly.

This is an old manufacturer that has been around for hundreds of years in Italy.  Time and tradition keep with each generation.  as the clay is mixed and poured to make the brick.

A wood mold is placed on top of a platform and the clay is spread by hand.  Simply spreading the clay by hand and not pressing it creates a more spongy finished product.  The bricks can absorb the heat and release the heat slowly. The clay is found locally and has been used for hundreds of years too.  Gappsi Italian Clay Bricks is not a product you can mass produce, the clay is being excavated locally in Sorrento Italy, and poured by hand for your next Italian Pizza Oven Order.

A Real Master Piece and Italian Art In Your Home!

The Amalfi Oven

We design Gappsi Brick Ovens using a machine made in the most traditional way. The techniques used are no longer around or followed by any other manufacturer that makes bricks or pizza ovens. Smoothing out the top surface is what makes the stone denser on the surface. You are talking about something made by hand; a real piece of Italian Art. Here it is!  And it can be YOURS. We prepare each brick in the same way; it is a dying art. To make each stone you literally have to feel the product as you make it. Craftsmen that create these particular bricks have a passion for the trade and understand a very old method of producing a brick oven. Every brick made for a Gappsi customer oven has this much care in producing it!

Become inspired and learn how to use your wood-fired oven in a demonstration event at the Gappsi Showroom.  Signup to be notified of our next event.  

Wood | Gas Fired Pizza Ovens

The difference between Biscotto di Sorrento and other types of brick materials on the market is that it does not burn the bottom of a pizza, absorbing moisture from the dough.

Gappsi Artisan strictly follows the ancient tradition of manufacturing:

  • Manual extraction of the clay.
  • Mix clay using water, grinders, and mixers
  • Form clay into different molds: bricks or floor bases.
  • Dried for 3 days in molds
  • Dried for 10 days in a stacked position
  • Clay bricks turn light grey after we fire them in the kiln.
  • Dried for 7 more days
  • The natural firing phase.

This involves the continuous burning of wood for seven hours. Then, after four days of baking the bricks are ready and have acquired a natural red color.

The unique flavor of brick oven pizza can cause any foodie to wish that they owned a brick oven of their own. Not only are they useful, but brick ovens also add elegance to any outdoor living area.

SCHEDULE A MEETING TODAY WITH GAPPSI

VIEW OUR VIDEO OF THE MAKING OF ITALIAN CLAY BRICKS IN PIZZA OVENS

Our showroom display includes the most beautiful as well as unique imported natural stones for patios, walkways, and driveways.

We provide services in Nassau and Suffolk County.  Glen Cove, Hempstead, North Hempstead, Oyster Bay, Babylon, Huntington, Islip. Commack, Kings Park, Quoque, Commack, and Smithtown. Brookhaven, Southampton, Riverhead, East Hampton, Southold, Old Brookville, Old Westbury. and Mill Neck, Nissequogue, Lloyd Harbor, Muttontown, Coldspring Harbor, and East Norwich.  Gappsi’s knowledgeable and experienced personnel can help you create the yard of your dreams!

Great pizza event at Gappsi oven!!

Posted by gappsigroup on

Great pizza event at Gappsi oven!!

Great pizza event at Gappsi oven!!Gappsi is a complete one-stop-shop for all construction-related needs, providing a wide variety of services from home remodeling, home extensions, roofing and sidings, windows and doors, kitchens and baths, decks, railings, synthetic turf, sports courts, putting greens, basketball courts, bocce courts, landscape design, masonry work, pools, pool patios, copings, porches, basement entrances, stucco, holiday/landscape decorative lighting, and restoration of old paving stones like Cambridge and Nicolock.
We offer a wide variety of outdoor appliances including Twin Eagle, Delta, Primo, AMG, Summerset, Summit outdoor refrigerator, Fontana, and Alfa Ovens. We also offer our own line of Italian, handmade brick ovens, forged from volcanic clay, with many different models to choose from. Our showroom display also includes the most beautiful and unique imported natural stones for patios, walkways, and driveways.
We provide these services in the following areas of Nassau and Suffolk County. (Glen Cove, Hempstead, North Hempstead, Oyster Bay, Babylon, Huntington, Islip, Smithtown, Brookhaven, Southampton, Riverhead, East Hampton, Southold, Old Brookville, Old Westbury, Mill Neck, Nissequogue, Lloyd Harbor, Muttontown, Coldspring Harbor, and East Norwich)
Gappsi’s knowledgeable and experienced personnel can help you create the yard of your dreams!

Wood Burning Pizza Ovens

Posted by gappsigroup on

Wood Burning Pizza Ovens

Wood Burning Pizza OvensNew arrivals to the Gappsi showroom, the Sorrento style ovens with a traditional stone veneers ready to be shipped to our clients. These ovens are manufactured in Italy from the finest natural materials and the oldest building tradition.
Gappsi builds them standard 50 inches inside diameter, plenty of room to cooking surface for your backyard events. An inviting rustic look made to be complimenting any traditional and rustic environments .
You can also select from any customer colored tiles finish with our Amalfi model? Gappsi is a complete backyard designer and builder, from landscaping design and construction, masonry including retaining walls, pool patios and copings, stairs and porches, basement entrances, stucco and cultured stone veneers. Gunite, Fiberglass and vinyl swimming pools, home remodeling and construction including estentions, roofing and sidings, windows and doors, kitchens and bath, decks and railings, synthetic turf, sports courts, putting greens, basketball courts, bocce courts and dog run playgrounds, we provide holiday and landscape lighting, for residential and commercial installations.Furnitures shrink wrapping,we carry passion spas hot tubs, we provide cleaning , sealing and restoration of old paver patios like Cambridge and Nicolock. We offer a fiscal display of outdoor appliences including Twin Eagle, Delta, Primo. AMG, Summerset, Summit outdoor refrigerator, Fontana, and Alfa Ovens. And our own line of italian made brick ovens with many models to choose from. Our showroom desplay includes the most beautiful and unique natural stones for patios , walkways and driveways from Limestones, travertine, granite, marble and sandstone. Gappsi knowledgeable and experienced personnel can help you create the yard of your dream. We also provide These services in the following areas of Eastern Long Island, Western Long, Island, North-Shore long Island, South-Shore Long Island, Suffolk County, Nassau County, Glen Cove, Hempstead, North Hempstead, Oyster Bay, Babylon, Huntington, Islip, Smithtown, Brookhaven, Southampton, Riverhead, East Hampton, Southold, Old Brookville, Old Westbury, Mill Neck, Nissequogue, Lloyd Harbor, Muttontown, Coldspring Harbor, East Norwich and both Nassau and Suffolk County. In addition, Gappsi provides all the following products and services: Landscape Designing, Swimming pools, Home Remodeling, Sports Courts, Outdoor Appliances, Pavingstone Cleaning and Sealing, Holiday Lights, Epoxy Floors, Shrink Wrap Services, Landscape, Masonry, Natural Stone, Granite, Marble, Travertine, Limestone, Porcelain.

Italian Bread Made At The Gappsi Oven!

Posted by gappsigroup on

Italian Bread Made At The Gappsi Oven!

Italian Bread Made At The Gappsi Oven!This week we tried a different flour to make the italian bread and it came out great. We are planning to use a different combination of flour and engridiants next week. Join our newsletter to join our future bread and pizza making events Best brick oven sold on long island NY Gappsi is a complete backyard designer and builder, from landscaping design and construction, masonry including retaining walls, pool patios and copings, stairs and porches, basement entrances, stucco and cultured stone veneers. Gunite, Fiberglass and vinyl swimming pools, home remodeling and construction including estentions, roofing and sidings, windows and doors, kitchens and bath, decks and railings, synthetic turf, sports courts, putting greens, basketball courts, bocce courts and dog run playgrounds, we provide holiday and landscape lighting, for residential and commercial installations.Furnitures shrink wrapping,we carry passion spas hot tubs, we provide cleaning , sealing and restoration of old paver patios like Cambridge and Nicolock. We offer a fiscal display of outdoor appliences including Twin Eagle, Delta, Primo. AMG, Summerset, Summit outdoor refrigerator, Fontana, and Alfa Ovens. And our own line of italian made brick ovens with many models to choose from. Our showroom desplay includes the most beautiful and unique natural stones for patios , walkways and driveways from Limestones, travertine, granite, marble and sandstone. Gappsi knowledgeable and experienced personnel can help you create the yard of your dream. We also provide These services in the following areas of Eastern Long Island, Western Long, Island, North-Shore long Island, South-Shore Long Island, Suffolk County, Nassau County, Glen Cove, Hempstead, North Hempstead, Oyster Bay, Babylon, Huntington, Islip, Smithtown, Brookhaven, Southampton, Riverhead, East Hampton, Southold, Old Brookville, Old Westbury, Mill Neck, Nissequogue, Lloyd Harbor, Muttontown, Coldspring Harbor, East Norwich and both Nassau and Suffolk County. In addition, Gappsi provides all the following products and services: Landscape Designing, Swimming pools, Home Remodeling, Sports Courts, Outdoor Appliances, Pavingstone Cleaning and Sealing, Holiday Lights, Epoxy Floors, Shrink Wrap Services, Landscape, Masonry, Natural Stone, Granite, Marble, Travertine, Limestone, Porcelain.